Western Precicast - Unit II
Monthly Capacity 300MT
300 Kgs to 3000 Kgs / Pcs
300 Kgs to 3000 Kgs / Pcs
Western Precicast Pvt Ltd Unit 2 specialized in manufacturing of world class casting.The company is being operated by young techno-commercials with a view to cater domestic and international requirements of Carbon steel, Alloy steel, Stainless steel, Duplex Steel, Super Duplex and Nickel alloys in raw, proof machined and finish machined conditions meeting international standards in terms of quality with on timely deliveries. In the process of expansion and to keep up with customer requirements, we have of 2 & 5 MT capacity, Induction furnaces of 20 & 25 MT, EOT cranes.The company current production capacity is 3000 MT per annum in which we are capable to manufacture castings ranging from 200 Kg. to 3500 Kg. single piece casting.We have automatic Rapid Quenching Heat Treatment Furnace are installed and commissioned.The entire plant is spread over 14,600 sq.m. area. Utilizing advanced simulation software for methoding.We ensure precision & efficiency in our production process. At Western Precicast Precicast Pvt Ltd Unit 2 casting quality is our commitment.We are well equipped with MPI, DPI testing facilities along huge Radiography enclosures with capacity Cobalt 02 Nos.(100 Curies) enclosures .Iridium 02 Nos.(60 Curies) enclosures .We have state of art spectrometer with 29 channel for precise chemical composition analysis. We have best in house testing facilities like UTM,Impact Testing Machines,Digital Hardness tester,Brinell Hardness Machine.WPPL Unit 2 take pride in our advanced facilities & unwevering dedication into deliverying high quality precision engineered products that meets & exceeds industry standard. We have all the ultra-modern quality assurance facilities that ensure the customers total castings solutions. Currently we are catering to requirements of pumps, valves, turbines and process equipment under reputed third party inspecting agencies such as TUV, Lloyd, DNV, IRS, BVQI etc. Western Precicast Pvt Ltd Unit 2 having International certification of ISO 9001 -2015,Directives 2014/68/EU(PED),A0-2000 Merkblatt W0, API 20A.for Carbon steel & Stainless Steel grade. Our motto is to have a timely supply of products with consistent quality and satisfying customer requirements.
Our Certifications
NTPC
PED
DNV
ABS
Loyd's Register
Norsok
TUV
ISO 9001:2015
IBR Approved
Engineers India Ltd
NPCIL
Driving Growth: Western Precicast\'s Annual Tonnage Production
At Western Precicast, our commitment to excellence is evident in the impressive yearly tonnage produced through our manufacturing processes. Each year, our state-of-the-art facilities tirelessly churn out substantial tonnages of high-quality products, reflecting our dedication to meeting the demands of our clients and industry standards. Our unwavering focus on efficiency, innovation, and precision allows us to consistently achieve remarkable production volumes while maintaining exceptional quality standards. The accompanying bar chart visually depicts the upward trajectory of our yearly tonnage production, showcasing our continuous growth and unwavering commitment to excellence in manufacturing.
Main Facilities
Our state-of-the-art facilities equipped with advanced technology to deliver precision casting solutions with the highest quality standards.
Induction Furnace
Melting facilities with 4MT, 5MT and 6.5 MT medium frequency induction furnace
Simulation Software
Simulation software to check the soundness of casting before pouring.
Heat Treatment
Omega Sand Mixer
Qty- 2 in molding shop and 1 in core shop. Molding 20 ton per hour Core- 10 ton per hour.
Testing Facilities
Facilities for Testing and Inspection
Testing & Inspection Facilities
Scanning by Faro arm
Offering precise and efficient scanning solutions that enhance quality control and streamline production processes.
U.T.M - Model FSA model TUV 400
Impact test facility done up to -196 degree Celsius.
Impact Testing
Impact test facility done upto -196 degree celsius
Radiography Enclosure
Up to 300 mm Thickness 09 Radiography Enclosure - 5 Nos Co-60, 3 Nos Ir-192 & LINAC - 6Mev
Spectro - for Chemical Analysis
2 Nos Spectro and all in house chemical and mechanical testing facilities.
PMI - To check Chemical on Job
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Simulation Software
By simulating various casting techniques, such as sand casting or investment casting, this software allows for the optimization of mold design, gating systems, and process parameters. Through virtual experimentation, potential defects like porosity, shrinkage, and distortion can be identified and mitigated prior to physical production, saving both time and resources. Furthermore, simulation software enables engineers to explore alternative designs and materials, facilitating innovation and continuous improvement in casting processes. Overall, the integration of simulation software in casting manufacturing empowers manufacturers to achieve higher quality, reduce costs, and accelerate time-to-market for their products.
Gate Valve Body
Pump Casting
Gate Valve Body
Facilities Available for Quality Control
Non-Destructive Testing
- MP Test - Yoke Type, Probe Type
- DP Test - Solvent Base, water Washable
- UT Test - Radiography Enclosure - Linac -01, IR-01, Co-03 qty
Quality Control
- Softcast Simulation
- Faro Edge Arm for 3D Scanning and GD & T
Laboratory
- Spectrometer with 32 channels
- Ferritoscope
- Digital Hardness Tester
- Impact Testing Machine
- Universal Testing Machine
- In-Situ
Product Gallery
Explore our range of precision-manufactured products designed for various industrial applications.
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